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Shop Built Corrugated Galvanized Steel Tanks
With "Farbertite Coating"
Fire Protection
Many County and State fire departments recommend corrugated steel tanks as economical alternatives to bolted or welded water tanks for fire protection storage. American Tank Company can also provide
all fire accessories required for your specific job. Check with your local Fire Marshall for equipment and
approvals.
Installation and Safety
When set on a contained gravel foundation ring installation is easy and affordable. If anchoring to a concrete foundation is required or requested,
American Tank Co. will provide a foundation design and submittal drawings with a
California Civil Engineer`s wet stamp for building permits or customer approval.
Irrigation Water
Storage
Vineyards, Farms and Ranches throughout the West rely on ATC Corrugated Galvanize Steel Tanks to maximize the efficiency of water well production and to control distribution and pumping cycles.
Placed on Site
A boom truck can set the tank directly on the gravel or concrete pad for easy and trouble free installation. (Some restrictions apply, ask your sales rep for
details)
Warranty & Savings
Shop Built Corrugated tanks are backed by a 10 year manufacturer`s warranty.
Tanks are engineered and manufactured from corrugated hot dipped mill galvanized steel. These tanks are extremely cost effective when compared to bolted or welded steel tanks.
Size
Shop Built Corrugated tanks are typically specified for storage requirements
between 2,500 to 15,000 gallon capacities.
Farbertite
Farbertite is a Bituminous Ceramic Emulsion coating. Applied to the
interior of a tank, Farbertite bonds to the metal to form a water tight membrane to inhibit water contact with the steel. This membrane prevents rust and insures the longest possible tank life.
Service
Corrugated galvanized steel tanks have been manufactured in California for
over 100 years. The normal service life is 25-30 years based on historical observations. With periodic maintenance, ATC tanks can provide 30 to 50 years of quality service.
SPECIFICATIONS
Engineering
- Riveted Joint Design per A.I.S.C.
- Deck Supports and Live Loads per U.B.C.
- Prime Galvanized Steel per ASTM A527
Seam Sealant
- NSF Approved Urethane Polymer
Interior Tank Coating
- Farbertite is a Bituminous Ceramic Emulsion Coating applied to the floor
and side walls only. Interior roof coating available at additional charge. (15 day
minimum cure time required)
Exterior Tank Coating (Optional)
- Acrylic Galvanized Steel Primer
- Acrylic Enamel Top Coat
Accessories Available
- Brass Female Threaded (NPT) Flanges
- 125# Cast Iron Companion Flanges
- 150# Steel Flanges
- Liquid Level Indicators
- Ladders
- Side Shell Manways
- Vents
- Gravel Rings
- Seismic Anchors
SPECIFICATIONS:
MATERIALS:
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G-90 Prime Hot dipped galvanized carbon steel
(1.25 oz. zinc/sq. ft.)
ASTM A-527 Corrugations-2/3" pitch (o.c.) by 2/3" depth.
Solid steel galvanized Tinners rivets (3/16" - 1/4" o.d.) ASTM-A525 |
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RIVETS: |
EPA accepted, FDA approved Urethane Polymer. |
SEALANTS:
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Interior and Exterior bottom - Ceramic bitumastic butylene emulsion (standard) Exterior seams - Aluminum based paint. Other coating
systems available. |
COATINGS:
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Joint design per A.I.S.C. Tanks over 5,000 gallons may be seismically designed per section 12 of AWWA D-103-87 or 1991 UBC chapter 23. |
ENGINEERING:
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Depending on size and job location, certain
tanks may require anchoring to concrete foundations. Tanks under 5,000 gallons are
exempt from UBC regulations. |
ACCESS:
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STANDARD:
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Published tank prices assume tank site is accessible by standard
flat-bed
truck or 4-Wheel drive pick-up
and flat-bed trailer. |
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DIFFICULT:
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Additional charges may be required for hand carrying of materials and equipment
if vehicle access is not permissible. |
DELIVERY:
| ENGINEERING: |
Allow 2-3 weeks for preparation of submittal. |
MATERIALS:
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Allow 4-6 weeks from date of order (or approval) for delivery of materials
to
job site. |
ERECTION:
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Allow 5-10 working days for completion of tank erection depending on weather and
access conditions. |
SHIPPING & HANDLING: Please ask your sales
representative for shipping & handling quote.
STANDARD APPURTENANCES: A
20" Dia. cover manway is included on all Field Erected tanks.
TANK FLANGES AVAILABLE: (Inlets, Outlets, Overflow,
& Control Ports):
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Brass NPT Female
Flanges: |
1/2" thru 6" |
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125# NPT Companion
Flanges: |
1" thru 8" |
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150# RFSO Companion
Flanges: |
3" thru 12" |
ADDITIONAL ACCESSORIES:
We manufacture or supply the following typical tank appurtenances: Gravel
containment rings, Liquid level indicators, Sight gauges,
Tank ladders, Tank vents, Hinged deck manways, Shell manways, Seismic
anchors, Float valves, Gate valves, Fire department
adapters, Fire protection equipment, Hydrants, etc. See Accessory Price
List for more information.
FIELD ERECTED TANK PRICE EXCLUSIONS:
Price List does not include grading, foundations, tank appurtenances, applicable
freight charges, hard access fees or State and Local Sales Taxes. Building permits if required, shall be obtained by owner or owners agent.
CORRUGATED GALVANIZED STEEL
TANK TEN YEAR WARRANTY
All corrugated steel water storage tanks are
designed to provide many years of service when properly installed and maintained. Please review and follow the installation and maintenance guidelines prior to
filling tank with water.
Installation:
1. Tank should be located on firm, compacted
native soil.
2. Tank should be carefully set on a level
foundation of 3/4" crushed rock, 4-6" deep with a minimum
1 foot radius from tank wall. When seismic design considerations
require anchoring to a concrete
wall or slab, a layer of 1/2" asphalt impregnated fiberboard, between
tank bottom and cement, is
necessary.
3. Use dialectic couplings on all metal piping
connections to tank to prevent possible electrolysis.
4. When attaching electric controls or wires to
your tank--care should be taken to prevent cables and
control mounting brackets from contacting tank. Use insulated brackets
and other nonconductive
materials. Do not use metal anode probes for level control.
Maintenance
1. Water should be changed with fresh water
about every three to six months. It is preferable that water
be circulated as often as possible. Use water for irrigation, cleaning
or other uses, then replenish tank supply with fresh water.
2. If your tank is equipped with an automatic
fill shut-off float valve, periodically check the adjustment
of the float arm attached to the float ball to prevent over flow.
3. If the water supply contains "hard"
or corrosive minerals, tank interior may require periodic cleaning
and recoating. Inspect tank interior and exterior coatings annually,
clean and re-coat if needed. Consult
with your local factory representative for additional recommendations if
necessary. Under normal water
conditions, tank coatings should last the life of the thank (typically 25
years).
To Clean Tank- Wash walls with water and use soft bristle brush to remove rust and mineral deposits. Rinse with water and dry. Leave the top of the tank off. To Recoat Tank- Once tank is cleaned and dried, recoat using a large brush. If it`s a warm day it could take as little as 48 hours to dry. Leave the top of the tank off.
Warranty Statement
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Manufacturer shall warrant its corrugated
galvanized steel water storage tanks against defects in
workmanship or materials that cause either leakage for a period of ten (10)
years from the original
date of installation when properly installed and maintained for use with
potable water. The
warranties on equipment or accessories furnished with the tank are limited
to the respective
manufacturer`s warranties for their products.
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All obligations and liabilities under this
warranty are limited to repairing or replacing--at manufacturer`s
option--the tank at its original installation site. Repairs or replacements are made subject to field inspection by a factory representative and customer compliance with
installation and maintenance guidelines. Replacement products may be subject to normal freight, handling and installation charges.
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Requests for service under this warranty
shall be made by contacting the manufacturer in writing as
soon as possible after the discovery of any alleged defect.
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Installation of temporary storage facilities
if needed, during the course of repairs or replacement, is not
included and shall be the responsibility of the user.
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An extended warranty is available, on a pro
ratio basis, for all replacement tanks. The formula is as follows: A credit of 10% per year remaining on the original tank warranty shall be discounted from the current list price. The user may use this credit toward the purchase of any like or
larger tank.
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This warranty does not apply to any tank that
has been subjected to negligence, alteration, vandalism,
civil disturbances, or acts of God. Manuacturer does not authorize
other persons to extend any warranty with respect to its products, nor assume any liability for unauthorized
warranties.
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This warranty supersedes any warranty not
dated or bearing an earlier date.
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Expressly excluded from this warranty are
defects caused by electrolytic or bacterial conditions, misuse, abuse, or improper installation, application, employment, or operation of the tank. Damage caused by
unauthorized repair is not covered by this warranty.
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No liability for consequential damages will
be accepted. Manufacturer will not assume responsibility for contingent liability for alleged failure of its products.
Memo
To:
CC:
From:
DATE:
RE: Farbertite Corrugated Galvanized Steel Water Reservoirs
Corrugated Steel Tanks will provide years of flawless service.
Our corrugated galvanized storage tanks offer tremendous advantages over the options for water storage.
The options available to store water in large capacities are limited. They
are either welded or bolted steel tanks. Welded tanks are typically "butt" welded that rely on a single weld bead for structural integrity. Certifying the structural quality and penetration of the weld is not economically feasible for this type of tank construction. Bolted steel tanks rely on rubber gasket joints that may require periodic servicing for leakage.
Installation
Corrugated field erected tanks are assembled without the need for heavy
equipment or potentially dangerous welding construction. Corrugated tank components can be trucked in; hand carried or even dropped in by helicopter. Expert experienced craftsmen who insure the highest possible construction integrity fabricate the tanks.
Construction
Corrugated steel has nine (9) times the tensile strength of flat steel
and is superior in resistance to compressive loads. Corrugated steel is especially resistant to the buckling and "mushrooming" that can affect flat metal tanks during an earthquake. Corrugated tank seams are overlapped and hand-riveted with solid steelurethane polymer coated rivets forming a double thickness of steel that further
enhances the lateral and vertical strength of the tank.
Service
Corrugated galvanized steel tanks have been manufactured in California for
over 100 years. With minimal periodic maintenance, corrugated water tanks can provide decades of trouble free water storage.
Safety
Most of American Tank Company`s Corrugated Tanks meet Seismic Zone 4
requirements and conform to Unified Building Code (UBC) criteria. Set on a wide contained gravel foundation, the width of the tank provides resistance to overturning without the need for expensive seismic anchors. If anchoring is required or requested, American Tank Company will provide a foundation design and submittal drawings with a California Civil Engineers wet stamp for building permits upon receipt of purchase order.
Warranty
There is an unprecedented 10 year manufacturer`s warranty against
defects in material or workmanship that cause either leakage or corrosion.
Date: January 21, 1998
American Tank Co., Inc. has been a supplier of water storage tanks
throughout the United States since 1976. Our Corrugated Galvanized Water Storage Tanks are commonly used for domestic water storage, fire protection and small private water systems.
ATC Corrugated Galvanized Steel Water Storage Tanks are structurally
designed to A.I.S.C. engineering criteria. Tanks can be engineered to meet Seismic Zone 4 design criteria of section 12 of AWWA D-103-87. Our tank appurtenances can be specified to conform to the accessories requirements of NFPA-22 and Health Department Requirements for Small Water Systems. Our tank sealant (Sika-Flex 201) is NSF approved for drinking water storage applications.
ATC Corrugated Galvanized Steel Potable Water Tanks are lined on the
inside with Farbertite coating.
We apply Farbertite to our galvanized tanks for the
following reasons:
1. Adhesion - Farbertite forms a water
tight, molecular bond to galvanize without sandblasting. Sandblasting galvanized steel would remove the factory applied zinc coating, removing a valuable Secondary defense against corrosion.
2. Application - Farbertite is factory applied to
all submerged surfaces in strict conformance with the coating manufacturer`s recommended procedures. Field touch up can be easily performed without imposing health or environmental risks associated with field applied epoxy
coatings.
3. Acceptance - Farbertite is accepted by regulatory
agencies for use in water systems including schools, hotels, restaurants, campgrounds and water districts.
The following is a list of recently installed
Corrugated Galvanized Water Storage Tanks*:
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CLIENT
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LOCATION
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CAPACITY
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| Mendocino Middle School |
Mendocino, CA |
60,000 Gal. |
| USDA Forest Service |
Bass Lake Camp, CA |
20,800 Gal. |
| Table Mountain Rancheria |
Friant, CA |
67,900 Gal. |
| Santa Clara Parks and Rec. |
Morgan Hill, CA |
10,000 Gal. |
| Cedar Smoke School |
Truckee, CA |
101,350 Gal |
| Catholic Youth Organization |
Occidental, CA |
101,350 Gal. |
| USDA Forest Service |
Oakhurst, CA |
10,000 Gal. |
| Hidden Valley Foodmart |
Middletown, CA |
31,000 Gal. |
| Silver Oak Cellars |
Geyserville, CA |
30,500 Gal. |
| MCI Telecommunications |
Hayward, CA |
22,750 Gal. |
| Thompson Orchard |
Hood River, CA |
31,000 Gal. |
| Mission Springs Conference Center |
Scotts Valley, CA |
67,900 Gal. |
| Agri-Cell, Inc. |
Delano, CA |
15,000 Gal. |
| Agri-Cell, Inc. |
Delano, CA |
10,000 Gal. |
| Bennett Ridge Mutual Water Company |
Santa Rosa, CA |
51,000 Gal. |
| Grass Valley Assembly of God |
Grass Valley, CA |
2 - 12,000 Gal. |
| Diamond Arrow Conference Center |
Nevada City, CA |
67,900 Gal. |
| Sequoia Construction |
Whitehorn, CA |
10,000 Gal. |
| Medite Corporation |
Medford, CA |
10,650 Gal. |
| Kendall Jackson Winery |
Geyserville, CA |
12,000 Gal. |
| Verde River R.R. Depot |
Clarksdale, CA |
10,000 Gal. |
| Eagle Ridge Subdivision |
Show Low, CA |
53,500 Gal. |
| City of Depoe Bay |
Depoe Bay, CA |
10,000 Gal. |
*Customer referrals available upon request
only.
Important Customer Notice:
Foundation Requirements For Field Erected Storage Tanks
When installing your Gravel Ring Foundation, it is mandatory that ONLY 3/4" Crushed Rock be used.
Do Not Use Pea Gravel.
Failure to use 3/4" Crushed rock in your tanks
foundation, will result in time delays and additional
labor charges while our erection crew waits onsite
for the proper rock to be installed.
Thank you,
American Tank Company, Inc.
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