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Field Erected Corrugated Galvanized Steel Tanks With "Farbertite Coating"
Fire
Protection
Many County and State fire departments recommend corrugated steel tanks as economical
alternatives to bolted or welded water tanks for fire protection storage. American Tank Company also
provides all fire accessories required for your specific
job. Check with your local Fire Marshall for
approval equipment and approvals.
Irrigation, Water
Storage
Vineyards, Farms
and Ranches throughout the west rely on ATC Corrugated Galvanized
Steel Tanks to maximize the efficiency of water well production and to
control distribution and pumping
cycles.
Erected on Site
Field erected tanks
are delivered in sections and
are erected on site. This
makes the ATC tank an ideal choice for those hard to reach
locations
Warranty & Savings
Shop Built Corrugated tanks are backed by a 10 year manufacturer`s warranty. Tanks are
engineered and manufactured from corrugated hot
dipped mill galvanized steel. These tanks are
extremely cost effective when compared to bolted or
welded steel tanks.
Safety
Most field erected tanks meet seismic safety standards without anchoring, saving the
expense of a concrete foundation. Set on a contained gravel foundation, wide diameters
provide resistance to overturning
without the need for seismic
anchors. If anchoring is required or requested, American Tank Co.
wet stamp for building permits. will provide a foundation
design and submittal drawings with a California Civil Engineers or customer approval.
Size
Field erected corrugated
tanks are typically specified
for storage requirements
between 20,000 to 150,000 gallon capacities.
Farbertite
Farbertite is a Bituminous Ceramic Emulsion coating. Applied to the
interior of a tank, Farbertite bonds to the metal to form a water tight membrane
to inhibit water contact with the steel. This membrane prevents rust and
insures the longest possible tank life.
Service
Corrugated galvanized steel tanks have been manufactured in California for
over 100 years. The normal service life is 25-30 years based on historical
observations. With periodic maintenance, ATC tanks can provide 30 to 50
years of quality service.
SPECIFICATIONS
Engineering
- Riveted Joint Design per A.I.S.C.
- Deck Supports and Live Loads per U.B.C.
- Prime Galvanized Steel per ASTM
A527
Seam
Sealant
- NSF Approved Urethane
Polymer
Interior Tank Coating
- Farbertite is a Bituminous Ceramic
Emulsion Coating a applied to the floor and side walls
only. Interior roof coating available at
additional charge. (15 day minimum cure time
required)
Exterior Tank Coating (Optional)
- Acrylic Galvanized Steel Primer
- Acrylic Enamel Top Coat
Accessories Available
- Brass Female Threaded (NPT) Flanges
- 125# Cast Iron Companion Flanges
- 150# Steel Flanges
- Liquid Level Indicators
- Ladders
- Side Shell Manways
- Vents
- Gravel Rings
- Seismic Anchors
SPECIFICATIONS:
MATERIALS:
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G-90 Prime Hot dipped galvanized carbon steel
(1.25 oz. zinc/sq. ft.) ASTM A-527 Corrugations-2/3" pitch
(o.c.) by 2/3" depth.
Solid steel galvanized Tinners rivets (3/16" - 1/4" o.d.)
ASTM-A525 |
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RIVETS: |
EPA accepted, FDA approved Urethane Polymer |
| SEALANTS:
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Interior and Exterior bottom - Ceramic
bitumastic butylene emulsion (standard) Exterior seams- - Aluminum based
paint. Other coating systems available. |
COATINGS:
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Joint design per A.I.S.C. Tanks over
5,000 gallons may be seismically designed per section 12 of AWWA
D-103-87 or 1991 UBC chapter 23. |
ENGINEERING:
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Depending on size and job location, certain
tanks may require anchoring to concrete
foundations. Tanks under 5,000 gallons are exempt from
UBC regulations. |
ACCESS:
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STANDARD:
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Published tank prices assume tank site is accessible by standard
flat-bed
truck or 4-Wheel drive pick-up
and flat-bed trailer. |
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DIFFICULT:
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Additional charges may be required for hand carrying of materials and equipment
if vehicle access is not permissible. |
DELIVERY:
| ENGINEERING: |
Allow 2-3 weeks for preparation of submittal. |
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MATERIALS: |
Allow 4-6 weeks from date of order (or approval) for delivery of materials
to
job site |
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ERECTION: |
Allow 5-10 working days for completion of tank erection depending on weather and
access conditions. |
SHIPPING & HANDLING:
Please ask your sales
representative for shipping & handling quote.
STANDARD APPURTENANCES: A
20" Dia. cover manway is included on all Field Erected tanks.
TANK FLANGES AVAILABLE: (Inlets, Outlets, Overflow,
& Control Ports):
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Brass NPT Female
Flanges: |
1/2" thru 6" |
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125# NPT Companion
Flanges: |
1" thru 8" |
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150# RFSO Companion
Flanges: |
3" thru 12" |
ADDITIONAL ACCESSORIES:
We manufacture or supply the following typical tank appurtenances: Gravel
containment rings, Liquid level indicators, Sight gauges,
Tank ladders, Tank vents, Hinged deck manways, Shell manways, Seismic
anchors, Float valves, Gate valves, Fire department
adapters, Fire protection equipment, Hydrants, etc. See Accessory Price
List for more information.
FIELD ERECTED TANK PRICE EXCLUSIONS:
Price List does not include grading, foundations, tank appurtenances, applicable
freight charges, hard access fees or State and Local Sales Taxes. Building permits if required, shall be obtained by owner or owners agent.
CORRUGATED
GALVANIZED STEEL TANK
TEN YEAR WARRANTY
All corrugated steel water storage tanks are designed to provide
many years of service when properly installed and maintained. Please
review and follow the installation and maintenance guidelines prior to filling tank with water.
Installation
1. Tank
should be located on firm, compacted native soil.
2. Tank should be carefully set on a level foundation of
3/4" crushed rock, 4-6" deep with a minimum 1 foot radius from
tank wall. When seismic design considerations require anchoring to a
concrete wall or slab, a layer of 1/2" asphalt impregnated fiberboard,
between tank bottom and cement, is necessary.
3. Use dialectic couplings on all metal piping connections to
tank to prevent possible electrolysis.
4. When attaching electric controls or wires to your tank--care
should be taken to prevent cables and control mounting brackets from contacting tank. Use insulated brackets and other nonconductive materials. Do not use metal anode probes for level control.
Maintenance
1. Water should be changed with fresh water about every three to six months. It is preferable that water be circulated as often as possible. Use water for irrigation, cleaning or other uses, then replenish tank supply with fresh water.
2. If your tank is equipped with an automatic fill shut-off float valve, periodically check the adjustment of the float arm attached to the float ball to prevent over flow.
3. If the water supply contains "hard" or corrosive minerals, tank interior may require periodic cleaning and recoating. Inspect tank interior and exterior coatings annually, clean and recoat if needed. Consult with your local factory representative for additional recommendations if necessary. Under normal water conditions, tank coatings should last the life of the thank (typically 25
years).
To Clean Tank- Wash walls with water and use soft bristle brush to remove rust and mineral deposits. Rinse with water and dry. Leave the top of the tank off. To Recoat Tank- Once tank is cleaned and dried, recoat using a large brush. If it`s a warm day it could take as little as 48 hours to dry. Leave the top of the tank off.
Warranty
Statement
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Manufacturer shall warrant its corrugated galvanized steel water storage tanks against defects in workmanship or materials that cause either leakage for a period of ten (10) years from the original date of installation when properly installed and maintained for use with potable water. The warranties on equipment or accessories furnished with the tank are limited to the respective manufacturer`s warranties for their products.
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All obligations and liabilities under this warranty are
limited to repairing or replacing--at manufacturer`s option--the tank at its original installation site. Repairs or replacements are made subject to field inspection by a factory representative and customer compliance with installation and maintenance guidelines. Replacement products may be subject to normal freight, handling and installation charges.
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Requests for service under this warranty shall be made by contacting the manufacturer in writing as soon as possible after the discovery of any alleged defect.
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Installation of temporary storage facilities if needed, during the course of repairs or replacement, is not included and shall be the responsibility of the user.
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An extended warranty is available, on a pro ratio basis, for all replacement tanks. The formula is as follows: A credit of 10% per year remaining on the original tank warranty shall be discounted from the current list price. The user may use this credit toward the purchase of any like or larger tank.
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This warranty does not apply to any tank that has been subjected to negligence, alteration, vandalism, civil disturbances, or acts of God. Manufacturer does not authorize other persons to extend any warranty
with respect to its products, nor assume any liability for unauthorized warranties.
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This warranty supersedes any warranty not dated or bearing an earlier date.
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Expressly excluded from this warranty are defects caused by electrolytic or bacterial conditions, misuse, abuse, or improper installation, application, employment, or operation of the tank. Damage caused by unauthorized repair is not covered by this warranty.
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No liability for consequential damages will be accepted. Manufacturer will not assume responsibility for contingent liability for alleged failure of its products.
Memo
To:
CC:
From:
DATE:
RE: Farbertite Corrugated Galvanized Steel Water Reservoirs
Corrugated Steel Tanks will provide years of flawless
service. Our corrugated galvanized storage tanks offer tremendous advantages over the options for water storage.
The options available to store water in large capacities are limited. They are either welded or bolted steel tanks. Welded tanks are typically "butt" welded that rely on a single weld bead for structural integrity. Certifying the structural quality and penetration of the weld is not economically feasible for this type of tank construction. Bolted steel tanks rely on rubber gasket joints that may require periodic servicing for leakage.
Installation
Corrugated field erected tanks are assembled without the need for heavy
equipment or potentially dangerous welding construction. Corrugated tank
components can be trucked in; hand carried or even dropped in by
helicopter. Expert experienced craftsmen who insure the highest possible
construction integrity fabricate the
tanks.
Construction
Corrugated steel has nine (9) times the tensile strength of flat steel
and is superior in resistance to compressive
loads. Corrugated steel is
especially resistant to the buckling and "mushrooming" that can affect
flat metal
tanks during an earthquake. Corrugated tank seams are
overlapped and hand-riveted with solid steel urethane
polymer coated rivets
forming a double thickness of steel that further enhances the lateral and
vertical strength
of the tank.
Service
Corrugated galvanized steel tanks have been manufactured in California for
over 100 years. With minimal
periodic maintenance, corrugated water tanks
can provide decades of trouble free water storage.
Safety
Most of American Tank Company`s Corrugated Tanks meet Seismic Zone 4
requirements and conform to Unified
Building Code (UBC) criteria. Set on a
wide contained gravel foundation, the width of the tank provides resistance
to
overturning without the need for expensive seismic anchors. If anchoring
is required or requested, American
Tank Company will provide a foundation design
and submittal drawings with a California Civil Engineers wet
stamp for building
permits upon receipt of purchase order.
Warranty
There is an unprecedented 10 year manufacturer`s warranty against
defects in material or workmanship that
cause either leakage or corrosion.
Date: January 21, 1998
American Tank Co., Inc. has been a supplier of water storage tanks
throughout the United States since 1976.
Our Corrugated Galvanized Water
Storage Tanks are commonly used for domestic water storage, fire protection
and
small private water systems.
ATC Corrugated Galvanized Steel Water Storage Tanks are structurally
designed to A.I.S.C. engineering criteria.
Tanks can be engineered to meet
Seismic Zone 4 design criteria of section 12 of AWWA D-103-87. Our tank
appurtenances can be specified to conform to the accessories requirements of
NFPA-22 and Health Department
Requirements for Small Water Systems. Our
tank sealant (Sika-Flex 201) is NSF approved for drinking water
storage
applications.
ATC Corrugated Galvanized Steel Potable Water Tanks are lined on the
inside with Farbertite coating.
We apply Farbertite to our galvanized tanks for the
following reasons:
1. Adhesion - Farbertite forms a water
tight, molecular bond to galvanize without sandblasting. Sandblasting galvanized steel would remove the factory applied zinc coating, removing a valuable Secondary defense against corrosion.
2. Application - Farbertite is factory applied to
all submerged surfaces in strict conformance with the coating manufacturer`s recommended procedures. Field touch up can be easily performed without imposing health or environmental risks associated with field applied epoxy coatings.
3. Acceptance - Farbertite is accepted by regulatory
agencies for use in water systems including schools, hotels, restaurants, campgrounds and water districts.
The following is a list of recently installed Corrugated Galvanized Water Storage Tanks*:
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CLIENT |
LOCATION |
CAPACITY |
| Mendocino Middle School |
Mendocino, CA |
60,000 Gal. |
| USDA Forest Service |
Bass Lake Camp, CA |
20,800 Gal. |
| Table Mountain Rancheria |
Friant, CA |
67,900 Gal. |
| Santa Clara Parks and Rec. |
Morgan Hill, CA |
10,000 Gal. |
| Cedar Smoke School |
Truckee, CA |
101,350 Gal |
| Catholic Youth Organization |
Occidental, CA |
101,350 Gal. |
| USDA Forest Service |
Oakhurst, CA |
10,000 Gal. |
| Hidden Valley Foodmart |
Middletown, CA |
31,000 Gal. |
| Silver Oak Cellars |
Geyserville, CA |
30,500 Gal. |
| MCI Telecommunications |
Hayward, CA |
22,750 Gal. |
| Thompson Orchard |
Hood River, CA |
31,000 Gal. |
| Mission Springs Conference Center |
Scotts Valley, CA |
67,900 Gal. |
| Agri-Cell, Inc. |
Delano, CA |
15,000 Gal. |
| Agri-Cell, Inc. |
Delano, CA |
10,000 Gal. |
| Bennett Ridge Mutual Water Company |
Santa Rosa, CA |
51,000 Gal. |
| Grass Valley Assembly of God |
Grass Valley, CA |
2 - 12,000 Gal. |
| Diamond Arrow Conference Center |
Nevada City, CA |
67,900 Gal. |
| Sequoia Construction |
Whitehorn, CA |
10,000 Gal. |
| Medite Corporation |
Medford, CA |
10,650 Gal. |
| Kendall Jackson Winery |
Geyserville, CA |
12,000 Gal. |
| Verde River R.R. Depot |
Clarksdale, CA |
10,000 Gal. |
| Eagle Ridge Subdivision |
Show Low, CA |
53,500 Gal. |
| City of Depoe Bay |
Depoe Bay, CA |
10,000 Gal. |
*Customer referrals available upon request
only.
Important
Customer Notice:
Foundation Requirements For Field Erected
Storage Tanks
When installing your Gravel Ring Foundation, it is mandatory that
ONLY 3/4" Crushed Rock be used.
Do Not Use Pea Gravel.
Failure to use 3/4" Crushed rock in your tanks
foundation, will result in time delays and additional labor charges while our erection crew waits onsite
for the proper rock to be installed.
Thank you,
American Tank Company, Inc.
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